We compress raw telemetry into unified health indicators. Our systems allow engineers to visualize failure probability weeks before hardware degradation occurs.
Complete Thermal Monitoring System ensuring data integrity and real-time monitoring of sp. Heat consumption, Potential areas of heat losses and controlling (under testing) to optimize the pyro-process. Accuracy of the system 98±1%, comparable with the humane measurements.
Our AI-driven solution is designed to optimize the performance of critical cement plant operations such as kilns and other key process units. By continuously analyzing real-time operational data, the system identifies inefficiencies, predicts potential issues, and recommends optimal operating parameters to maintain higher efficiencies.
This tool performs the real time analysis of plant operation behavior to detect any possible cyclone jamming issue in the plant. Sometime direct indicators such as cyclone cone draft, level sensors fails to detect the jamming tendency. CJDAS can detect 10-15 mins in advance for any jamming tendency and can alert the concern for the same. This also generates a command to operate Air Blasters to clear the Jam depending of integration level. An additional benefit is plant personnel safety for handling hot dust during cyclone jam clearning.
KRMAS system very useful to realtime monitors the health of the kiln refractory condition, coating formation etc. This can be used to measure refractory thickness on realtime basis. Any doubt on the kiln refractory brick thickness sometimes forces the operation manager to stop the kiln and measure the thickness resulting in production loss. But KRMAS system is intelligent system to monitor the health of the refractory and keeps you informed about same.
False air ingression is common problem in the complex design of preheater section doors, expansion joints and other seal areas. FADS system is an intelligent system which estimate the false air in the system and alert the user until system is rectified. O2 sensor sometimes misguides due to poor combustion in calciner etc and misleads the system operator. This results in poor efficiency and higher preheater losses. FADS system helps to improve the False air detection and saving in fuel consumption.
This very simple and useful tool to monitor real-time process fan efficiencies in major process fans. This also indicates the health of process fans on real-time basis. This is a must have tool for all process fans.